So! I now have a torso. The inside is filled with expanding foam (there are sections I hollowed out, as I noticed even with light foam, he is still pretty heavy). PVC tubing was inserted in key points in his back, his which were then attached to a harness.

The harness itself has an acrylic sheet for a base, then wrapped in the backing of a backpack I dismantled. I chose the backpack material since it has nice airflow and a little bit of padding... it should keep me from getting too sweaty, but stay comfortable. Right now the shoulder part of the harness is a little high, so I have a lot of weight pressing on my upper shoulders/neck area. I may move these shoulder straps lower so they rest on my shoulderblades. I'll give him a few more test runs to find the best location to distribute his weight.


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